We’ve seen instances of oil spills and other substances overflowing and causing immense damage. Such crises can be avoided entirely by using side-mounted magnetic level switches.
A side mount magnetic switch is an ingenious design that monitors the liquid levels and sends alerts in critical situations.
Side-mounted magnetic level switches are designed for horizontal placements in vessels through flanged pipe connections. The main goal of the magnetic level switch is to use micro switches to adjust the level of liquid at any point along the tankThe device is made up of metallic float, rod, flanges, cooling fins, and micro switches.
The side mount magnetic level switch works by using magnetic fields to detect the level of liquid in a vessel. When the liquid rises or falls below a predetermined level, the circuit opens or closes triggering an alarm for operators. Because of these characteristics, such switches are in demand in today’s sectors. These switches are simple to install, require no maintenance, and consume no electricity. The side mount magnetic level switch is revolutionizing liquid monitoring.
Types and Uses of side mount magnetic level switch
Side Mounted Magnetic level switch
Side-mounted magnetic level switches are appropriate for tanks with inaccessible tops or bottoms as well as where the insertion depth of top-mounted variants is surpassed. These switches are manufactured in a variety of materials and castings to suit a wide range of applications. They are intended to provide excellent repeatability while minimizing the impacts of shocks, vibration, and pressure.
Square flange-connected side mounted magnetic level switch
Side-mounted magnetic level switches with square flange connections are used in applications to detect the presence of liquids, powders, or granulated materials in a specified location. This gadget is installed near the top of the tank to monitor the liquid level and prevent overflow
Mini Level Switch
A permanent magnet is located inside the float assembly, and a reed switch is positioned inside the guide tube in miniature level switches. The float moving with liquid levels makes and breaks the reed switch contact. Such switches are used for sensing low, high, or both levels in tanks.
Side Mounted Magnetic Level Switch With the Test Device
A magnetic level switch with a test device attached on the side is a sensing instrument used to detect and monitor the level of liquids in tanks and machinery. This gadget comprises a built-in magnet that rises and falls with the liquid level and a stationary switch assembly positioned on the side of the tank.
Side mounted magnetic level switch with a junction box and an extended float stem
Side mounted magnetic level switch with float is one of the most frequently used devices to detect liquid levels. There are numerous types and sizes of floating switches. A typical float switch is used to close or open a circuit carrying a small amount of current usually at low voltage and amperage. This circuit is used to activate an alarm or to send a signal to another device.
Side Mounted Magnetic Level Switch with External Cage
A magnetic level switch with an external cage is coupled to a permanent magnet. As the float rises in response to the liquid level, it draws the attraction sleeve into the magnet field where it snaps against the nonmagnetic enclosing tube, activating the switch. The surrounding tube acts as a static pressure boundary between the switch mechanism and the process. When the level falls, the float deactivates the switch.
General Uses Of Side Mounted Magnetic Level Switches
Side mount magnetic level switches are used to detect the level of liquid in a container or a tank. They give accurate measurements that allow the operator to maintain track of fluid levels.
Magnetic level switches are commonly used in pumps and valves. When the liquid level falls below a specific level, the switch transmits signals to the pump to activate it. This procedure provides a constant flow of petrol and prevents drying.
Magnetic switches mounted on the tank’s side are utilized to prevent overflow. When the liquid level reaches a certain threshold this switch activates an alert or shuts down the system to prevent overflow and potential disasters.
Tank-level detection switches are linked to an alarm and executive response initiated ion. In contrast to other monitoring switches that provide constant level measurement, this switch is used to notify.
Application
- Chemical industry
- Oil and Gas industry
- Water and wastewater treatment
- Food and beverage industry
- Pharmaceutical industry
- Power generation
- HVAC systems to monitor tor level of liquids, such as water or refrigerator, in reserve IRS, and cooling towers.
Bottom line
Side-mounted magnetic level switch is horizontal placements in vessels through flanged pipe connections. This switch is an ingenious design that monitors liquid levels and alerts the operator in critical situations. These switches are simple to install, require.no maintenance, and consume no electricity. A variety of switches with castings are easily available to cater to industrial requirements.
Frequently Asked Questions
What are the common magnetic materials?
Iron, cobalt, and nickel are the most commonly used magnetic materials.
What differentiates a level transmitter from a level switch?
A level transmitter is perfect in conditions where the exact level of fluid needs to be measured. When measuring extremely low or high levels, a level switch is the best option.
What is the level switch made of?
Level switches are made from brass or stainless steel and are available with different floats.